Powder Metallurgy Properties: Important Considerations for Parts Design and Development
Many manufacturing companies have resorted to powder metallurgy (PM) as a way to create products out of metal. The steps behind powder metallurgy involve the mixture of elemental or alloy powders through compacting them in a die. After the compacting process, the new mixture is then sintered or heated at high temperature to further solidify […]
Examples of Metal Materials Used in Sintering
There are a lot of ways of creating metal parts without going through the melting process. One of them is sintering which involves the process of compacting and forming a solid mass of material by heat or pressure. Manufacturers practice sintering as it can reduce porosity and enhance properties like strength, electrical conductivity, and thermal […]
Sinter Bonding in Powder Metallurgy: What is it All About?
Powder metallurgy has been playing a huge role in the creation of metallic materials and components. It is a form of technology where powder used for creating metallic or even ceramic materials are moulded into specific shapes and dimensions. The whole process of metal creation through powder metallurgy reduces cost, energy, and waste. The formation […]
Tooling Do’s and Don’ts in Powder Metallurgy Design Considerations
Considering the detail-oriented nature of this process, how likely is it that such a premium quality fabrication technique could be maintained if the Powder Metallurgy tools used here didn’t have equally outstanding build qualities? Like a supercomputer that was inputting rubbish and kicking out more rubbish, second-rate PM tools could only ever manufacture second-rate sintered […]
Advantages of Vacuum Sintering
Vacuum sintering adds atmosphere-less processing to a powder metallurgy equipment line. Basically, there’s a pump to remove air from the sintering chamber. Outgassing binders are next. They’re removed from the compacted Green part before the powdered material is exposed to coalescing heat. Free of process chemicals and oxidizing gasses, the operation acquires a super-clean particle […]
Increased Density in Powder Metallurgy Products: How can this be Achieved?
Powder Metallurgy produced parts continue to find their way into countless machine types. In fact, if a new machine comes to market, there’s a good chance it’ll use a few sintered parts. Because the PM production process utilizes a density controllable metal forming technique, all sorts of applications become feasible when sintered components apply their […]
Common Applications of Sintered Bearings
Every industry insider knows about self-lubricating sintered bearings. They’ve pretty much transformed every machine architecture, large and small. Before these bushings came along, chunky multi-element bearings were fed by intricate oil carrying lines, or they were periodically greased by busy maintenance technicians. Interestingly, focusing on that self-regulating lubricity feature, sintered bushings are loaded with different […]
Advantages of Sintering in Producing Complex Shaped Bearings
Without any difficult machining work, sintering services make it possible for engineering customers to acquire complex geometrical parts profiles. The detail-heavy components exit the powder metallurgy equipment as perfectly identical compaction densified metal elements. That, then, is a big part of a bearing manufacturer’s motivation for adopting sintering technology. Of course, there’s also that self-lubricating […]
Role of Sintering Additives in Sintered Bearing Manufacturing
Remember, the sintering stage coalesces compacted metal objects. Pressed into shape by a die, heat is applied inside the sintering chamber. The metal doesn’t melt, but it merges and consolidates. By injecting special additives into this mix, we enhance this material coalescence phase. An increase in thermal energy temperature can’t duplicate this effect. As a […]
Dimensional and Geometrical Precision of Powder Metallurgy Products
Whilst cast parts can exhibit dimensional inconsistencies, powder metallurgy products are designed to repress such manufacturing glitches. A casting might expand because it’s still soaked in smelting heat, but PM produced components don’t require anywhere close to that amount of metal-transformative energy. Because of that hallmark feature, powdered metals retain their Green compacted form. Even […]